How are the key technical difficulties faced in the production process of Sheet Metal Processing Parts overcome?
Publish Time: 2024-08-28
In the production process of Sheet Metal Processing Parts, overcoming key technical difficulties is the key to ensuring product quality and production efficiency. Faced with the problems of low thermal conductivity, work hardening, high affinity and small plastic deformation, manufacturers have adopted a variety of strategies.
First, in view of the low thermal conductivity of titanium alloys, manufacturers have adopted efficient coolants and cryogenic cutting technologies, such as liquid nitrogen or liquid CO2, which effectively control the temperature of the cutting area, significantly reduce tool wear, and improve the quality of the machined surface.
Secondly, work hardening is a major challenge in titanium alloy processing. By optimizing cutting parameters, such as reducing cutting speed, maintaining a constant feed speed, and increasing the feed rate in time to reduce the tool's residence time in the cutting area, the risk of heat accumulation and work hardening is reduced.
In view of the high affinity between titanium alloys and tools, companies have selected tool materials and structures suitable for processing titanium alloys, such as high positive indexable inserts, coated tools, etc. These tools can effectively reduce cutting forces and friction, extend tool life, and reduce chip sticking.
In addition, vibration is an important part of titanium alloy processing. The use of high-rigidity machine tools ensures that vibration can be effectively absorbed during the processing, reduces chatter, and improves the stability and accuracy of the processing.
Finally, regular maintenance is also an important part of ensuring the smooth processing of titanium alloys. Cleaning processing equipment and tools, preventing chip residue, and keeping the processing environment clean provide smooth and unobstructed conditions for the processing process.
In summary, by adopting efficient coolants, optimizing cutting parameters, selecting suitable tools, upgrading machine tools, and regular maintenance, the manufacturer has successfully overcome the key technical difficulties in the production process of Sheet Metal Processing Parts and ensured the quality and production efficiency of the products.
